We were tasked with merging our popular Variant helmet with Darth Maul. After compiling reference photos and confirming a design with the client, we began to layer the helmet while planning for the damage and markings. We began with several coats of primer, followed by silver, black, and finally red. We had to ensure that the horns would fit in to the design and placement that had been determined from the start. We finished by adding a custom wash to the helmet, installing the visor, ear piece and rangefinder, and padding.